Plastic Granule Cutter Supplier

Introduction:

A Plastic Granule Cutter, also known as a pelletizer, is a vital machine used in plastic recycling and polymer processing industries to cut plastic strands or extruded material into uniform granules. These granules are then reused for making plastic products like pipes, containers, films, and sheets.

As a trusted supplier, we deliver robust, precision-engineered granule cutters that ensure consistency, minimal dust, and high throughput, meeting the demands of modern plastic recycling plants and polymer compounding units.

How It’s Made:

Cutter Housing & Frame:
- Built from mild steel or stainless steel, designed for vibration-free operation.
Rotary & Fixed Blades:
- Hardened tool steel or tungsten carbide rotary blades fixed to a rotating drum and stationary counter blades ensure clean, sharp cuts.
Motor & Drive System:
- Fitted with AC motors (1 HP to 10 HP) and gearbox systems for consistent torque and speed.
Strand Feeding Mechanism:
- Includes guide rollers or conveyor systems to feed extruded plastic strands into the cutter.
Blade Adjustment System:
- Fine-tuning mechanism to maintain blade clearance for different granule sizes and material types.
Cooling or Ventilation (Optional):
- Air or water cooling to prevent heat buildup during high-speed cutting operations.

Where It’s Used:

Plastic Recycling Plants – Cutting LDPE, HDPE, PP, PET waste
Masterbatch & Compound Manufacturing
Plastic Processing Units – Before injection or blow molding
Polymer Reprocessing Plants
Granule Resale Units and Traders

Key Features:

Blade Types: Circular rotary blades & hardened stationary knives
Granule Size Output: 2 mm to 8 mm (adjustable)
Motor Capacity: 1 HP – 10 HP
Output Capacity: 50 kg/hr – 1000 kg/hr
Adjustable Blade Gap & Pressure
Dust-Free Granule Formation
Heavy-Duty Vibration-Free Frame

Importance:

The granule cutting stage determines the quality of recycled plastic, affecting how well it performs in downstream processes like molding or extrusion. Uniform, dust-free granules ensure better flowability, consistency, and strength of final plastic products.

Advantages:

Consistent Granule Size Output
Low Noise, Low Vibration Operation
Easy Blade Replacement & Maintenance
High-Speed Operation with Minimal Heat Buildup
Low Power Consumption
Compact Footprint & Easy Integration in Existing Lines

Significance:

Plastic granule cutters are the backbone of the plastic recycling and reprocessing industry. They directly affect the value, usability, and efficiency of recycled material. As sustainability goals grow stronger, this machine is crucial for achieving zero-waste targets and eco-friendly production.

Frequently Asked Questions (FAQs):

Q1. What materials can this cutter handle?

It can cut LDPE, HDPE, PP, ABS, Nylon, PVC, and more.

Q2. How often do the blades need sharpening or replacement?

Depending on usage, blades are sharpened every 100–200 hours and replaced after 500–1000 hours.

Q3. Is the machine noisy?

No, it’s designed for low-noise operation using anti-vibration mounts and enclosed casing.

Q4. Can I adjust the granule size?

Yes, the cutting speed and blade gap can be adjusted for different sizes.

Q5. Do you offer spare blades and after-sales support?

Yes. As a responsible supplier, we provide blades, AMC options, and remote support.

Conclusion:

A Plastic Granule Cutter is essential for producing uniform, high-quality granules that improve efficiency in reprocessing and reduce environmental impact. With our precision-built machines, you benefit from low maintenance, energy efficiency, and reliable performance.

Filter Using Tags