H.R. PLASTIC MACHINERY PVT. LTD.
Plastic Granule Machine Supplier
Plastic Granule Machine Supplier
Plastic Granule Machine Supplier in India | LDPE, HDPE, PP Recycling & Pelletizing Lines
```
```
Plastic Granule Machine Supplier
A trusted Plastic Granule Machine Supplier helps recyclers and processors convert post-consumer and post-industrial plastics into high-quality pellets. From shredding and washing to extrusion, filtration, and die-face cutting, the right partner aligns capacity, utilities, and compliance for Indian conditions. Evaluate throughput (kg/hr), energy (kWh/kg), melt filtration level, and after-sales support before purchase. Explore selection guidance, layouts, and service coverage below.
Working Principle & Process Flow
Granulation lines follow a staged flow: sorting ➜ size reduction ➜ washing ➜ drying ➜ extruder with vacuum degassing ➜ melt filtration ➜ pelletizing ➜ cooling ➜ screening ➜ silo/bagging. Density separation boosts purity; controlled heating and venting reduce odour/volatiles; automatic screen changers trap fines and contaminants. SCADA logs production, energy, and alarms for traceability. Learn more about turnkey lines on www.hrplasticindia.com.
Types of Plastic Granule Machines
- Film Recycling & Pelletizing Lines – For LDPE/LLDPE carry bags, liners, stretch films; forced-feed extruders with agglomerator and die-face cutter.
- Rigid HDPE/PP Recycling Lines – For drums, crates, caps; includes label removal, metal separation, hot wash, and strand/die-face pelletizing.
- PET Bottle to rPET Pellet Lines – Hot caustic wash, friction washer, IV control, and stainless contact parts for food-grade pathways.
- Compounding & Filled Masterbatch Lines – Twin-screw/gravimetric dosing for CaCO₃/talc filled PP/PE and recycled blends.
- Vented Single-Screw Extruders – Cost-effective choice for clean mono-stream regrind with moisture/volatile removal.
Key Features & Specifications
- Documented kWh/kg with high-efficiency motors, VFDs, and insulated barrels for lower operating costs.
- Automatic screen changer (dual/continuous) with multi-stage 60–200 mesh filtration for cleaner melt.
- Vacuum degassing and multi-zone heating to reduce odour and volatiles, improving pellet quality.
- PLC–SCADA recipe control, trends, alarms, preventive maintenance prompts, and remote diagnostics.
- Die-face cutter/strand pelletizer options, water-ring cooling, pellet classifier, and silo/bagging integration.
Applications of Recycled Granules
- Packaging converters producing PE/PP films, sheets, and moulded parts with defined MFI, tensile, and colour specs.
- Textile/strapping units using rPET for fibres and tapes with IV stability and consistent dyeing performance.
- Automotive & appliance vendors blending rPP, ABS, HIPS for non-critical trims, ducts, housings meeting RoHS/REACH.
- Municipal & industrial waste managers valorising mixed streams to reduce landfill and support EPR compliance.
Benefits of Choosing a Specialist Supplier
- Predictable quality via controlled washing, multi-stage filtration, and vacuum venting—minimising rejections.
- Higher productivity through automated dosing, fast screen changes, robust conveying, and quick changeovers.
- Lower lifecycle cost with proven energy benchmarks, standardised spares, and pan-India service response.
- Audit-ready compliance—traceability, guarding, interlocks, and EPR-oriented reporting for brand audits.
Manufacturers & Suppliers in India
India hosts established Plastic Granule Machine manufacturers with domain experience in local scrap profiles—films, rigids, and PET. Compare documented trials, pellet quality metrics (MFI, moisture, colour L*a*b*), and energy benchmarks. Standard deliverables include layout design, installation & commissioning, operator training, critical spares, and remote support. Common upgrade options: stainless wetted parts, water recycling, odor control, metal separation, and SCADA integration. Seek FAT protocols, safety conformity, and performance guarantees tied to throughput and contamination levels.
Maintenance & Safety Tips
- Inspect bearings, barrels, heaters, thermocouples, and screens daily; log vibration, temperature, and pressure.
- Maintain wash chemistry concentration; schedule tank cleaning and replace contaminated water routinely.
- Calibrate load cells and temperature/pressure sensors; verify target MFI and zone temperatures per recipe.
- Train crews on LOTO, hot surfaces, confined spaces, and emergency stops; test interlocks periodically.
- Stock critical spares—heaters, seals, filters, screens—labelled and stored dry with traceable part numbers.
FAQs – Plastic Granule Machine Supplier
1. What capacity should I choose for my granulation line?
+
Match capacity to steady scrap availability, planned shift loading, and downstream demand. For new plants, start modular (200–400 kg/hr) and scale to 800–1500 kg/hr with bolt-on extruders and wash modules.
2. Can one machine handle mixed municipal plastics?
+
With pre-sorting, density separation, and tailored filtration, a single line can process mixed streams. For predictable pellet specs, run separate loops for films, rigids, and PET where possible.
3. What filtration level is recommended?
+
Most film applications use 80–120 mesh; injection/sheet may require up to 150–200 mesh. Continuous screen changers minimise pressure spikes and downtime.
4. How do we control odour in recycled pellets?
+
Use hot wash with correct chemistry, thorough drying, vacuum degassing, and adequate residence time. Maintain stable barrel temperatures and avoid polymer degradation.
5. What after-sales terms should be in my contract?
+
Include installation & commissioning, operator training, preventive maintenance schedules, guaranteed spare availability, response-time SLAs, and performance guarantees for throughput and pellet quality.
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
Company: Hr Plastic India
Phone: +91 95102-05025
WhatsApp: Chat on WhatsApp
Email: [email protected]
Website: www.hrplasticindia.com
Address: Office Address :- 3, Abhishree Industrial Park, B/h. G.V.M.M., Near Odhav Circle, Ahmedabad-382415.
Recent Posts
